Kalmar Care

What tasks do Kalmar service technicians often perform when servicing and maintaining forklift trucks? 

Kalmar service technicians often perform a variety of tasks when servicing and maintaining forklift trucks. Here are some common tasks carried out during the maintenance and servicing of heavy-duty forklift trucks, particularly those equipped with hydraulic lifting systems:

• Real-Time and Digital Inspections: Our technicians and digital system conduct thorough pre-operation checks to identify leaks, assess tyre condition, and evaluate the integrity of various components, including brakes and steering mechanisms. This proactive approach ensures the forklift operates safely and efficiently.
• Scheduled Servicing: Following the manufacturer's maintenance schedule, our technicians perform essential servicing tasks. This includes changing engine oil, cleaning air filters, replacing hydraulic fluid, checking and topping up coolant levels, and inspecting for signs of wear or damage—crucial steps for maintaining optimal performance.
• Hydraulic System Maintenance: Our skilled technicians inspect and maintain hydraulic cylinders, pumps, and control valves. They monitor hydraulic fluid levels and replace fluids as needed to ensure the hydraulic system functions effectively.
• Brake System Maintenance: Technicians inspect brake pads and shoes for wear and replace them if they fall below the manufacturer's recommended thickness. The brake fluid is also checked for contamination and level, and replaced if necessary to ensure effective braking system functionality.
• Battery Maintenance: For electric forklifts, our technicians conduct routine battery inspections to verify proper charging and detect any potential issues, ensuring reliable operation. They also thoroughly examine all electrical wiring for signs of wear, fraying, or damage, making necessary repairs to prevent electrical failures.
• Lubrication: Proper lubrication of moving parts is vital for smooth operation. Our technicians ensure that all necessary components are adequately lubricated to minimise friction and prevent excessive wear, thereby extending the equipment's lifespan.
• Operator Training: We empower operators with the knowledge they need. Our technicians provide training on proper usage and maintenance procedures, promoting safe and efficient operation.
• Quarterly or Yearly Inspections: Our technicians conduct comprehensive inspections of all forklift components, including the engine, transmission, mast and lifting systems, tyres, hydraulic systems, and safety features. They replace worn parts, calibrate control systems, and test safety features to ensure everything functions correctly.

By engaging our skilled Kalmar technicians for forklift maintenance and repairs, you can ensure that your equipment remains in peak condition, enhancing safety and productivity in your operations.

What responsibilities do Kalmar service technicians typically undertake in the upkeep and servicing of reach stackers and container handlers?

Kalmar service technicians carry out a comprehensive range of tasks to ensure the optimal performance and longevity of reach stackers and container handlers. Here’s an overview of their responsibilities:

• Technicians adhere to the manufacturer’s maintenance schedule, performing regular servicing tasks. This includes inspecting and replacing excessively worn parts to maintain equipment reliability and efficiency. For example, they replace air, fuel, and hydraulic filters to ensure optimal system performance, while also assessing tyre condition and wheel alignment.
• They inspect and maintain hydraulic cylinders, pumps, and control valves, routinely checking hydraulic fluid levels and replacing fluids as necessary to ensure effective operation.
• To mitigate contamination risks, technicians regularly change hydraulic fluid and filters while keeping the hydraulic system clean. They conduct routine inspections of hoses and seals, promptly replacing any damaged components to prevent leaks that could disrupt operations.
• Adequate ventilation around the hydraulic pump and reservoir is ensured, using the recommended hydraulic fluid with the appropriate viscosity to prevent overheating. Regular inspections and repairs of control valves and pumps, along with maintaining proper hydraulic fluid levels, contribute to reliable lifting performance.
• To minimise system vibration, technicians inspect and repair any damaged parts, ensuring that all connections are securely tightened.
• To facilitate smooth operation, technicians meticulously lubricate all moving parts, reducing friction and preventing premature wear, which ultimately extends the machinery's lifespan.
• For electric reach stackers and container handlers, technicians perform regular battery assessments to ensure proper charging and functionality, which is crucial for reliable operation.
• During comprehensive inspections, they test all safety features, including lights, alarms, and brakes, to confirm proper functionality.
• We prioritise operator safety and efficiency by providing thorough training on proper usage and maintenance procedures. Our technicians ensure that operators are well-informed and capable of handling the equipment correctly.